At what distance is polycarbonate to fix it

The distance at which you fasten polycarbonate sheets to your roof is important for guaranteeing their longevity and functionality. Because polycarbonate is transparent and resistant to weather, it is frequently used in roofing and is well-known for its strength and light weight. Securing the sheets at the proper spacing is necessary for proper installation in order to withstand wind loads and avoid structural problems.

The ideal distance to fix polycarbonate sheets typically depends on a number of variables, including the thickness of the sheets, the predicted weather in your area, and the layout of your roof. In general, wider fastening point spacing is needed for thicker sheets in order to evenly distribute weight and stress across the roof surface. Additionally, this spacing lessens the possibility of sagging or deformation over time.

Generally speaking, the sheets should be fixed roughly every 24 inches (610 mm) along the panel’s length for polycarbonate roofing applications. In addition to offering sufficient support, this spacing permits thermal expansion and contraction brought on by variations in temperature. The manufacturer’s recommendations for the particular type of polycarbonate you are using should be followed because different formulations may have different structural requirements.

Furthermore, polycarbonate sheeting installation techniques can differ based on whether the sheets are being installed on a sloped or a flat roof. Maintaining the integrity of a flat roof over time can be facilitated by making sure the fasteners are spaced uniformly apart and installed level. On the other hand, fasteners need to be positioned on a sloped roof to keep water from collecting and to stabilize the sheets from being lifted by the wind.

Seek professional advice prior to beginning installation, or consult the manufacturer’s installation guide for comprehensive instructions tailored to your roofing project. By following these instructions, you can prolong the life and improve the performance of your polycarbonate roof in addition to ensuring a secure installation.

How to fix polycarbonate or methods for attaching polycarbonate sheets

A few years ago, polymer plastic was almost exclusively seen as an oddity; however, these days, it’s a material that’s widely used in advertising, various industrial sectors, everyday life, and construction. Polycarbonate is an essential material for individual construction, particularly in the civil and industrial domains. There are two types of polycarbonate produced specifically for the construction industry: cast and cellular. However, the durability and dependability of the entire structure—that is, the degree to which polycarbonate was fastened—determines the strength of the connection.

Methods of fixing monolithic canvases

This kind of polycarbonate is attached using the same tools as glass because it takes the place of glass in windows, partitions, windows, and other transmitted fences. These can be various versions of holders, used to secure the polymer sheet in place, or they can be a frame-frame into which the cut elements are inserted and secured. Both humid and dry techniques are available for fixing cast material.

The monolithic polycarbonate fasteners are attached to the frame in the following manner: they are applied to the material portion that will come into contact with the frame, and the polymer around the frame’s perimeter is applied in a manner that is compatible with both the canvas and the frame’s material. Following that, sealant is applied to the joints. Complete sealing can also be accomplished with rubber strips or profile gaskets made especially for this purpose.

A dry approach suggests nothing more than a mechanical link. It could consist of various profile kinds or other components. They can also be used in conjunction with rubber gaskets and seals. This method of fastening polycarbonate sheets involves the use of various threaded joint types. The neatest and cleanest painting installation method is the dry method, which can be crucial at times.

Note: When installing cast paintings, it’s important to consider thermal expansion and use a canvas that is a few millimeters smaller than required, regardless of the method used.

This will lessen the likelihood of polymer plastic paintings being further damaged or deformed.

Using a cast polymer for the construction of verandas, greenhouses, greenhouses and other frame structures, you can not think for how to fix polycarbonate for a long time, but attach the sheets with ordinary fasteners using rubberie sealing washers: the main thing is to know, the rule is at what distance to make the holes. It is easy to remember the fastening step: you need to prepare holes after 45-50 cm in advance. Such a distance is enough to reliably fix polycarbonate panels. Make holes in cast panels preferably drill for wood. During operation, you need to control the drilling area in order to prevent its heating. When installing, the sheets should fit the base tightly, but it is undesirable to tighten the bolts too much so that temperature play in the finished structure is possible.

Methods for fastening cellular canvases

Today, many consumers already know how to fix cellular polycarbonate, a step of runs and a scheme for the placement of fasteners. Since point mount is the easiest way to install sheets of cellular species, it is the most popular. For this, self -tapping screws are used, which are equipped with thermal washers. Their use allows you to get a reliable, sealed connection of paintings, does not allow the crushing of sheets, eliminates the "cold bridges". All this is ensured by the use of the thermal -shayb. The main thing is to choose elements whose leg is equal to the thickness of the canvas used. If the structure is large and the sheets are used of large length, then on their long side it is necessary to perform oval holes along the ribs of stiffness.

People who construct or merely intend to construct a polymer plastic building on their property are typically curious about what to drill into polycarbonate and how far to drill it. It is recommended by manufacturers and confirmed by experimental builders that it is optimal to fix the sheets after 35-40 cm. If you set it more frequently, the structure will cost a lot more; however, setting it less frequently does not ensure the dependability or quality of the connection.

Drilling holes in cell canvases requires the use of standard drills that are sharp and have the following qualities:

1. Drilling angle-90-115.
2. Angle of sharpening – 30.
3. Feed speed-0.3-0.5 mm/about.
4. Cutting speed-15-35 m/min.

In addition, the holes must be drilled no closer than 4 cm from the edge and must never fall on the stiffness’s ribs.

Special profiles and the well-known thermo-shayb and self-tapping screws can be used to attach polycarbonate, particularly since the design can be installed on the building wall in this manner as well. The connections for various profile types are not the same. If a detachable model is chosen, canvases with a space between them of up to 4-5 cm will be placed on both sides after the basic element is first installed on the rafter system and a sealant is applied to its surface. The lid is placed on top and clicked with a standard wooden Chiyryka. It is then left with a unique plug to seal the ends.

It’s important to know that if profiles of an unusable type are used, the canvases are mounted on the finished frame after being connected to one another.

The profile is extended and placed on a polycarbonate canvas upon connecting.

If the polycarbonate welding is anticipated, can the sheets be fixed horizontally, and are washers required concurrently? For those who are constructing or intend to construct a polymer plastic structure on their property, this is the first question that piques their interest. It depends on the type of welding technique selected, which in turn depends on the product’s dimensions, intended use, and component shape.

When connecting individual components with hot air during the welding process, the areas undergoing surgery are expected to dry for a full day when a welding bar is utilized. Parts can be joined together using ultrasonic welding, with an amplitude of between 25 and 40 microns.

The process of cooking polycarbonate is often overlooked in favor of connecting the nodes via welding and a hot lining. The most dependable way to combine all the components is with this method. The temperature range at which the connection is made is 260 to 300 °C.

The following is polycarbonate fastening:… The same components can be used to fix cellular polycarbonate.

In determining the right distance to fix polycarbonate roofing, it"s crucial to balance structural integrity with practical considerations. The ideal spacing between fixing points depends on factors like the thickness of the polycarbonate sheets, local weather conditions, and the roof"s design. Generally, spacing should be closer in areas prone to strong winds or heavy snow loads to prevent bending and ensure durability. Conversely, in calmer regions, wider spacing may suffice, reducing material and installation costs. Proper installation guidelines from manufacturers provide specific recommendations based on these factors, ensuring a secure and long-lasting roofing solution. Balancing these considerations ensures that polycarbonate roofing is fixed at an optimal distance, maximizing both safety and efficiency.

How to fix polycarbonate correctly

• Fastening of monolithic polycarbonate
• Installation of cellular polycarbonate
• Fastening panels
• Steply profiles
• Detective profiles
• General recommendations

These days, polycarbonate is becoming more and more common in sectors like mechanical engineering, advertising, and construction. Many people are drawn to the material because of its strength, flexibility, range of colors, and ease of installation. This material comes in two varieties: cellular and monolithic polycarbonate. The process of attaching cellular polycarbonate differs slightly from that of attaching a monolithic.

The sealing tape installation method at the panel’s end.

Private home owners frequently prefer to handle all installation tasks themselves rather than draw in outside companies. Naturally, the question of how to fix polycarbonate comes up in this situation. Next, each type’s specifics and installation guidelines will be taken into account.

Fastening of monolithic polycarbonate

You’ll need the following inventory for work:

• roulette;
• building level;
• electric jigsaw or circular saw;
• drill;
• drill;
• screwdriver;
• polycarbonate sheets;
• self -tapping screws;
• gaskets;
• thermal -haired;
• silicone sealant.

Given that fixing polycarbonate is appropriate?

The "dry" or "wet" method of installing polycarbonate can be used on a prepared frame with an inclined or pitched design.

Polymer putty is used for "wet" fastening, and it is applied all the way around the frame. After that, a polycarbonate sheet is placed on top of it, with small gaps left for temperature variations (about 2 mm), and it is heavily compressed against the base to eliminate any additional sinking. Rubber stripes (gaskets) can be used in place of polymer putty.

Polycarbonate fence system in one piece.

The sheets are fastened to the longest sides or the corners. Silicone sealant is applied to the joints, which are the peripheral portion. Wooden strips or plastic corners can be used to close silicone to give the structure a more polished appearance. This mounting technique is applied to metal or wooden frames.

When attaching monolithic polycarbonate to steel, super-powerful frames for both interior and exterior sealing, a rubber seal should be laid first, followed by a sealant layer.

The "dry" installation technique is more commonly used. It appears far more organized and spotless. Wide coverage areas are covered by it. Simultaneously, they do not employ adhesive materials and instead use rubber gasket-equipped profiles, seals, and covers. Bolts, nuts, and screws are used to make all connections.

When installing partitions, soundproof barriers, or light gateways, this fastening technique is used. The design of the system prevents moisture from penetrating through the drainage channels and reaching the internal laying when it falls on the upper layer of protection.

When designing, the parties’ ratio needs to be given careful consideration. The square is the most advantageous glazing option. If the shape is rectangular, the strength of the sheet decreases as the size of the parallel sides increases, and the load indicated on it increases proportionately with length.

Because of the high coefficient of thermal expansion of monolithic type polycarbonate, it is necessary to leave large gaps that will prevent the sheet from deforming and distorted.

Diagram of a cellular polycarbonate device.

If there is a chance of heavy snowfall, it is advised to install the crossbar in addition to the arch by keeping your angle perpendicular to the guide.

Compared to glass, polycarbonate is more pliable. However, glazing will not be impacted by this. Once the loads are removed, all deflections will vanish. Increased groove depth and deep landing are necessary for flexible plastic. By doing this, leaf outlets with severe deflection can be avoided and polycarbonate can be planted consistently.

Installation of cellular polycarbonate

For the construction of pitched or arched roofs with a slope of 25–30% (at least 11%), cellular polycarbonate is utilized.

Cutting and drilling this material is simple. You can even cut cellular polycarbonate with a knife; its thickness ranges from 0.4 to 1.0 cm. However, a circular saw or jigsaw works better for a straight, smooth cut.

Use a standard drill bit to secure the cellular polycarbonate roofing material. At least 4 cm separates the holes drilled between the ribs from the edge. The sheets must be held during cutting in order to eliminate vibration. All chips and trash are eliminated after the panel cavities are cut open.

Similar-colored aluminum or polycarbonate profiles are used to seal the ends. These profiles stand out for being robust and long-lasting. They don’t need to be fastened further because they are securely fastened at the edges. If the profile is not perforated, it is drilled with holes to allow condensed moisture to escape.

To ensure condensation and stop dust from penetrating, the lower ends of the vertically or angled cellular polycarbonate are sealed with perforated ribbon, while the upper ends are sealed with aluminum tape.

Both ends of the arched structure have perforations to close them. Remaining in the open state reduces its transparency and durability.

Installation plan for mosquito-proof polycarbonate.

Hermetically sealing the sheet’s ends is strictly forbidden!

Stiffeners run the length of a cellular polycarbonate sheet, allowing the structure to be constructed so that any condensation inside is expelled through the channels:

• If the installation is vertical, then the stiffeners should go vertically;
• if the pitched – by inclination;
• In the design in the form of an arch of the ribs are placed in the arc.

The manufacturer’s instructions, which should be attached, should specify the acceptable value for the bending radius.

Fastening panels

Thermo-shayb and self-tapping screws are used to firmly attach cellular polycarbonate to the frame.

Thermo-hayba is a plastic sealing puck on the leg that has a lid on a latch and a panel thickness that matches. She makes sure the panel mount is tight and dependable. Thermo-shabbi close to the panel’s frame, pressing against it. To prevent thermal extensions, her hole should be a little bit wider. Mount to mount distances: 0.30 to 0.40 meters.

Fix the panels firmly or refrain from pulling the screws to avoid deforming the leaves!

They use detachable or infinite, colored or transparent polycarbonate profiles to install cellular polycarbonate by hand.

Steply profiles

The panels are placed into a designated groove in the profile that should match the sheet’s thickness. Thermal adhesive and self-tapping screws hold the profile to the support.

Detective profiles

Scheme for stage fastening.

There is a "base" and an upper snapping cover to the detachable profile. With a step of 0.30 m, holes slightly bigger than the screw’s diameter are drilled into the "base" to mount the detachable profile. After that, the profile is fastened to the frame’s support. The "base" is sealed, sheets are laid (allowing for a maximum 5 cm thermal gap), the profile lid is positioned on top, and it clicks with a wooden kiyanka. Special plugs are used to seal the ends.

Angular profiles at right angles should be used to fasten cellular polycarbonate. They will securely support the panel and cover up the corner connection’s imperfections. A wall profile is used to modify the sheet in relation to the wall. A skate profile with a capture of up to 4 cm is bought for the roof’s ridge. If there are any thermal extensions, it will firmly join the sheets.

When mounting polycarbonate panels, thermal expansion must be considered. Transparent or light sheets heat 15% less than colored ones!

General recommendations

1. The surface of cellular polycarbonate is very sensitive to the effects of the mechanical type. Therefore, you do not need to remove the protective film from the sheet when mounting.
2. You can’t pinch polycarbonate too much.
3. Small holes drilled in profiles from below contribute to natural air circulation. In most cases, this will be enough to prevent steam condensation in the channels. The end of the above should be tightly closed.
4. Before installation, the material must be kept for several days in a dry room. Then the ends are sealed with aluminum tape. If there is moisture in the panels, then it can be removed by blowing the honeycomb with compressed air.
5. You can not lay vapor -permeable materials on top of cellular polycarbonate (for example, various films). The evaporating moisture will form a thin water layer between the film and polycarbonate. As a result of which bubbles may appear, a film is exfoliated or a metallized layer.
6. The design of roofs from cellular polycarbonate should take into account a slope of at least 5 ° (approximately 9 cm per 1 sZ. m) to ensure rainwater drainage.
7. Panel walking is strictly prohibited. If necessary, use boards that should be based on several ribs of the panel.
8. As far as possible, the sheets must be stored in the room isolated from external natural factors. Intensive sunlight can lead to gluing the surface of the sheet with a film.

The installation of the structure and the hand-fastening of the polycarbonate won’t present any issues if the proper amount of materials was calculated during the design phase and the above instructions were followed.

How is polycarbonate fixed? Many private property owners ask this question. "Wet" and "dry" methods are available.

How to fix polycarbonate

Cutting panels

Polycarbonate profiles and cellular polycarbonate Simple to cut. Use high-speed circular saws with emphasis that are fitted with blades that have small, undamosed teeth reinforced by solid alloy for the best cutting quality. To prevent vibration during panel cutting, profiles need to be firmly supported. chopping with a tape saw, maybe.

The chips must be taken out of the panel’s interior cavities after cutting.

Drilling holes

Sharpening angle: 30

Angle of drilling: 90-118

Cut rate: 10–40 m/min.

Feed speed: roughly 0.2–0.5 mm/s.

Sealing the ends of the panel

It is imperative that the panel ends be correctly sealed. The panels are hermetically sealed at their vertical and inclined positions. The upper ends are sealed with a continuous aluminum self-adhesive tape, and the lower ends are sealed with a perforated ribbon that ensures condensate drainage and keeps dust out.

Both ends of arched structures need to be sealed with perforated tape:

Use polycarbonate profiles that are similar in color. They are dependable, practical, and attractive. There is no need for additional fastening because the profile’s design allows for dense fixation on the panel’s ends.

Perforate the profile multiple times to guarantee condensate drainage.

The ends of the cellular polycarbonate cannot be left open.

The ends cannot be adhered with regular tape.

The panels’ lower ends cannot be securely shut.

Orientation of panels in design and installation

The length of the internal stiffener ribs, which can range from 3 to 12 meters, is found in cellular polycarbonate. Your structure’s panel should be oriented so that any condensation that forms inside can escape through the panel’s internal channels and be seen outside.

The panels should be positioned vertically and along the slope in the pitched structure when installing vertical glazing on the panel stiffeners.

Ribs in the stiffener’s arched structure should follow the arc.

Take these installation conditions into account when planning, figuring out how many panels to cut, and, of course, when installing.

Cellular polycarbonate is used for street use, and its exterior is coated with a UV stabilizing layer for protection. There is a unique marking on the protective film on this side of the sheet. The panels need to be mounted in a film and taken out right away after installation to avoid mistakes.

The panels cannot be bent with a radius smaller than the manufacturer’s minimum bend radius for the panel thickness and structure that you have selected.

The panel orientation guidelines are unbreakable.

Point mounting panels

Regarding cellular polycarbonate point mount Use screws and a unique thermo-haired to attach the frame.

Heathba It is made up of a sealing washer, a snap cover, and a plastic washer with a leg whose height matches the panel’s thickness.

Thermal fasteners not only eliminate "cold bridges" caused by self-tapping screws, but they also offer a dependable and sealed panel fastening. Furthermore, the thermal-haired leg resting on the structure’s frame will keep the panel from being crushed.

A large panel that is elongated in length should be used to compensate for the thermal expansion of the hole in the panel by 2-3 mm more than the diameter of the thermo-shayba’slegby 2-3 mm.

Step mounting steps of 300–400 mm are advised.

The panels cannot be firmly fastened.

Panels cannot be fastened with nails, rivets, or improper objectives.

Screws cannot be pulled.

Connection and fastening of panels

Cellular polycarbonate Stintstone or detachable clear and colored polycarbonate profiles are used for installation.

Installation with an endless supply of profiles.

Panels measuring 500–1050 mm in width are placed into profile grooves that match the thickness of the cellular polycarbonate. Self-tapping screws are used to fasten the profile to the longitudinal supports of the frame.

Polycarbonate profile detachable "Polyskopos" It is divided into two sections: a clicking cover on top and "bases" on the bottom.

1. Drill holes in the "base" that are 300 mm apart and slightly larger than the screw’s diameter.

2. Lay the panel on both sides, leaving a 3-5 mm "thermal gap," and fasten the "base" to the longitudinal support of the frame using self-tapping screws.

3. Using a wooden kiyanka, snap the profile’s "lid" all the way along.

It is advised to use a special plug to close the profile’s end.

What needs to be taken into account when designing the structure of the structure for cellular polycarbonate

When applying cellular polycarbonate coating, the following considerations must be made:

• standard sizes of panels and their economical cutting;
• exposure to wind and snow loads;
• thermal expansion of panels;
• permissible radii bending of panels for arched structures;
• The need to equip the panels with mounting elements (connecting and end profiles, self -adhesive ribbons, self -tapping screws, thermo -haired ones).

Panel width standard: 2100 mm. The panels are available in lengths of 3000, 6000, or 12000 mm. Risers with greater strength are spaced along the panel’s length. The long sides of the panels’ edges should rest on the frame’s supporting supports. Consequently, a step of 1050 mm or 700 mm (+ gap to the panel spacing) is used when installing longitudinal supports. Special connecting profiles must be used to join the panels to one another while also attaching them to the frame’s longitudinal supports. The panel needs to be secured at the transverse crate using thermo-haired self-tapping screws.

Although the panel is fully mounted in theory, practical experience indicates that it is more dependable and harmonious than a design involving panels that are 1050 and 700 mm wide. Less thermal shayb is used during their installation, and occasionally point fastening is not necessary at all.

The most critical requirement for the dependability of the cellular polycarbonate structure is the appropriate selection of a transverse crate and a step of longitudinal supports.

Corner connection of panels

The corner polycarbonate profiles can be used to summon the cellular polycarbonate panels at a straight angle if needed.

Clear, coloured "green," "blue," "turquoise," and light-diffusing "white opal" are the typical polycarbonate profiles for cellular polycarbonate installation.

Corner Polycarbonate profiles enable you to create an angular connection to invisible while securely holding the panels in place.

Closing to the wall

Use a wall polycarbonate profile to adjust the panels to the wall.

Panel conjugation in the skate

The skate polycarbonate profile’s "wings" have a strong 40 mm capture, which is adequate for the panels’ thermal expansion and a dependable connection.

Make sure that other profiles you use comply with these installation requirements.

Neutralization of thermal expansion

The cellular polycarbonate panels are susceptible to temperature deformation when the surrounding air temperature varies. The degree of change in the linear sizes of the mounted panels should be calculated and considered when designing and assembling the design. However, it is imperative that the panels in their mounted form be able to be compressed and expanded to the required value without causing damage to your structure.

The following formula takes into account changes in the sheet’s length (width):

Where l is the panel’s length (width) (m)

Change in temperature, ∆t (°C)

The coefficient of linear temperature expansion of mobile polycarbonate is = 0.065 mm/° cm.

For instance, each meter in the panel will change by ∆L = 1x80x0.065 = 5.2mm when the seasonal temperature shifts from -40 to +40 °C.

It is important to remember that colored panels heat up 10–15 °C faster than clear and white panels.

For "bronze" panels, ∆L can increase by 6 mm for every meter of width and length.

Naturally, there will be a much smaller change in the panels’ linear sizes in locations with milder climates.

When joining and fastening the panels to one another in the plane, as well as in corner and ridge joints, it is essential to provide thermal gaps. Special connecting, angular, and ridge profiles must be used for installation. It is best to use screws with unique thermal shapes when fastening panels to the structure at points; additionally, the panel holes need to be slightly larger (refer to "Point mounting panels").

It is not possible to install structures on the street without considering the panels’ thermal deformation. This may result in their summertime warfare and wintertime damage up to the rupture.

The length of the cellular polycarbonate, which can be 3, 6, or 12 m, contains the internal stiffeners. Your structure’s panel should be oriented so that any condensation that forms inside can escape through the panel’s internal channels and be seen outside.

Proper fasteners of polycarbonate to metal – features of fastening to a metal frame

Today, polycarbonate is very popular, which makes sense given its unique properties. It is flexible and light, transparent like glass, and strong like metal. Furthermore, polycarbonate can tolerate temperatures ranging from -45 to +120 0 C.

The application of polycarbonate is rather broad in this sense. Arched and domed canopies, different visors, stairwells, advertising structures, greenhouses, and fences can all be made with it.

Panel orientation

Ribs of stiffness made of polycarbonate are spaced out in length. It is vital to position the hollow channels correctly in order to maximize the structure’s strength:

• If the panel is installed vertically, then the channels are located vertically.
• In arcuate structures, channels should be parallel to the bending line.
• In the designs of an inclined type – in the direction of the slope.

Polycarbonate, which has an ultraviolet-ray-blocking film made of special substances on the outside, should be used when building external structures. The manufacturer provides all the information that is required on it. The film is not removed during the installation process to ensure that polycarbonate sheets are installed correctly.

Tilt angle

Flat polycarbonate roofs are required to have a specific inclination angle. The slope can be five degrees as long as the structure is not longer than six meters. If not, the inclination angle needs to be raised.

Permissible bending of an arch from polycarbonate

Theoretically, the radius of the arched structure’s bend could not exceed 150 thicknesses of the material that was used.

On a protective film, the manufacturer lists the suitable parameters for each type of polycarbonate. It is therefore best to concentrate on this data.

Polycarbonate cutting tools

The ideal way to cut polycarbonate is with specialized tools:

• Panels with a thickness of not more than 1 cm are cut with a construction knife. However, with large volumes of work with such a tool, it is better not to use.
• The most affordable tool is an electrician.
• If there is an opportunity to purchase a high -speed saw with an emphasis, then you should pay attention to the cloves of the blade. They must be small, not divorced and have a coating of a solid alloy.
• When cutting polycarbonate with a tape saw, you also need to know the corresponding parameters. It is allowed to use a tape with a width of no more than 2 cm and a thickness of not more than 1.5 mm. The teeth should be located with a step of not more than 3.5 mm, and the cutting speed should not exceed 1000 meters per minute.

To prevent vibration formation, a polycarbonate sheet needs to be securely fastened before being cut. Chips that developed during cutting must be removed right away.

Rules for drilling holes

It is necessary to drill holes in polycarbonate between stiffeners. At least twice the drill’s diameter should separate you from the edge.

The following are the requirements for drilling holes:

• Sharpening of the drill should have an angle of 30 0 .
• It is necessary to drill holes strictly at a right angle at a speed of not more than 40 m/min.
• The diameter of the hole must be selected so that it exceeds the similar parameter of the mounting element by 3 mm.
• Work should be periodically interrupted to remove the formed chips and cool the drill.

The process of sealing the ends of the sheet

The manufacturer uses temporary adhesive tape to protect the ends of the polycarbonate sheets during storage and transportation; this tape must be removed before sealing can begin.

Adhesive aluminum tape is used to seal the material’s upper edges, and perforated tape is used to seal the lower ends. The end profile covers the ends over the tape if they are not inserted into the groove or profile. In this instance, holes are drilled 30 centimeters apart in the lower profile to allow condensation to escape.

All edges in designs of the Archak type must be sealed by comparison with the lower end.

Fastening of cellular polycarbonate to a metal frame

Polycarbonate fasteners to metal must be used with tools with a galvanized or stainless steel drill tip at the end. Rubber washers that are required or thermo-haired are utilized.

The fasteners are spaced 40–60 cm apart from one another, so keep that in mind when figuring out how far apart to attach polycarbonate. Simultaneously, screw the self-tapping screw firmly at right angles, without exerting extra force at the twist’s conclusion. By doing this, surface deformation will be lessened.

Rules for fastening monolithic polycarbonate

There are multiple approaches used to address the problem of correctly attaching polycarbonate to metal.

Observing a fast on the frame

Monolithic polycarbonate can be secured to a metal frame in the shape of a frame. The primary requirement is that grooves up to 2.5 cm deep must be made in the frame.

One of two methods can be used to secure the sheet in the frame:

• With a wet method of the edge of the frame and seals, treated with a polymer putty or silicone sealant. This option can be used on wooden or metal frames.
• A dry method involves the use of fasteners, such as screws, bolts, nuts, screws and press shabes. This option has one feature: the obligatory presence of rubber gaskets or plastic profiles in which there are no plasticizers. It is not allowed to glue the seal to the polycarbonate sheet. Fasteners should be located at a distance of 0.5 meters from each other. The recommended indentation from the edge is at least 2 cm. Using this method, you can solve the problem of how to fix polycarbonate on a canopy.

Utilizing a crate or support to mount panels

Fasteners can be used to attach monolithic polycarbonate, as with the frame, if a sizable area is covered in the material.

Polycarbonate is applied to small structures using double-sided tape or polyamide glue. Silicone glue can be used for external work because it is more resilient to different atmospheric phenomena.

If you need more transparency when fastening, you can use glue based on polyurethane. However, isopropyl alcohol is used to degrade the glued surfaces prior to use.

Varieties of fasteners for fastening polycarbonate to metal

Thermally shaped fasteners are used to attach polycarbonate to a metal frame. There shouldn’t be more than 30 to 40 centimeters separating the fasteners.

This approach has one disadvantage: it might not look very appealing inside the space. This results from connecting profiles and the frame in an inconsistent manner.

Profile fastening is the process of attaching profiles made of polycarbonate or aluminum to a metal frame, into which panels are subsequently inserted. In this instance, you must understand the metal’s attachment to the polycarbonate.

The panel’s departure from the grooves with increased load on the polycarbonate surface can be referred to as this method’s drawback.

To make up for their differences, both approaches are used in mixed polycarbonate fastening.

Materials for mounting panels

Use the following to find a solution to the problem of how to attach polycarbonate to metal:

• Different types of profile, including end, corner, connecting, wall and skate.
• Fasteners in the form of thermo-shayb and mini.
• Different types of plugs.
• Adhesive tape for ends, including perforated tape for the lower edges.
• Seals for the profile.

Profile kinds and their functions

• With the help of end profiles, the edges of polycarbonate are protected, and the short shelf is always located outside.
• Connecting profiles can be detachable universal or continuous N-shaped. They are designed to connect the edges of the panels. It is important to remember that only detachable profiles can be attached to the frame.
• The corner profile allows you to connect the elements at right angles.
• The wall profile makes it possible to tightly join the panel to the wall. Can be used as a end profile.
• The ridge profile is necessary for connecting the panels on the roof skate, provided that the elements are connected at an angle more than 90 0 .

Several kinds of thermo-shayb are used to attach policarbonate to metal. The following characteristics of these fasteners can differ:

• Constructive features allow you to distinguish individual and universal thermals. In the first case, the element has a length in accordance with the thickness of the sheet, which prevents the piercing or deformation of polycarbonate. The second option does not have a leg, therefore, it can be used for the material of any thickness.
• Depending on the manufacturing material, fasteners can be made of stainless steel (to cover large areas), from polycarbonate (ensure the tightness of the connection without damage to the panel), polypropylene (for the work of the room or in the shade).
• Mini-shabes are used for panels of slight thickness.

Plugs are required to give the structure aesthetic appeal and shield the profile ends from dust, water, and insects.

How to fix the panels on a canopy

Certain installation guidelines must be followed since high temperatures can cause a specific change in polycarbonate:

• Mandatory presence of gaps.
• Enlarged fasteners for fasteners.
• Use of thermo -shayb.
• Application of special types of profile.

In order to ensure a high-quality panel installation, you must ensure that the purchased material is stored correctly:

• Lay the sheets on a flat surface up with a protective film.
• The height of the stack should not exceed 2.5 meters.
• Store material in a dry ventilated room far from heating devices.
• It is not recommended to cover the material with polyethylene.

Furthermore, keep in mind that the panel’s protective coating is only removed at the conclusion of the installation process.

The compatibility of the materials used has a major impact on the quality of the work. Consequently, the use of PVC, polycarbonate polyurethane, acrylic, and Amin-based sealants is prohibited.

The frame of the frame should be assembled with consideration for different load types, temperature exposure, material dimensions, allowable bending radius, and wastewater direction. Understanding the proper distance to fix polycarbonate is crucial.

When working with polycarbonate, the ideal temperature range is +10 to +20 0 C.

Should the material need to be moved on the surface, it has a length of approximately three meters and a width of four meters. Using a soft cloth to cover them is the best option.

After removing the protective film, you can use a neutral detergent to remove any remaining glue. You can use a soft cloth to wipe the surface after cleaning.

How to properly attach polycarbonatefasteners to metal: how to attach them through what distance on a canopy, how to attach them to a metal frame, and how to attach monolithic and cellular polycarbonate

How to properly attach polycarbonatefasteners to metal: how to attach them through what distance on a canopy, how to attach them to a metal frame, and how to attach monolithic and cellular polycarbonate

The longevity and functionality of polycarbonate panels on your roof depend on the proper spacing between the panels. Panels may eventually sag or warp if they are placed too close together, which increases the risk of thermal expansion problems.

The recommended spacing between polycarbonate fasteners typically varies between 600 and 1200 mm, contingent upon the panel thickness and anticipated loads. Closer spacing may be necessary to ensure proper support and stability for thicker panels and areas that are subject to strong winds or snow loads.

It’s crucial to adhere to the spacing recommendations provided by the manufacturer when installing polycarbonate sheets. These recommendations take into account things like the type of roof structure you have and the typical weather in your area. In addition to improving your roof’s structural integrity, proper spacing guards against environmental damage.

Furthermore, the fixing method (e.g., screws, nails, or specialty clips) may affect the spacing specifications. To guarantee that the panels are firmly fixed without sacrificing their capacity to expand and contract in response to temperature changes, each fixing technique has a unique set of guidelines.

It is advisable to seek advice from a roofing specialist or consult the comprehensive installation instructions supplied by polycarbonate manufacturers prior to completing the installation. These resources can provide particular considerations and insights based on the particulars of your roofing project.

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