Manufacturers of Ondulin

Popular roofing material ondulin is renowned for being both inexpensive and long-lasting. Proudly produced by multiple respectable firms, Ondulin is preferred for its adaptability in both residential and commercial settings. The material is made up of bitumen, resin, and organic fibers that are compressed into strong corrugated sheets. Because of their strength and lightweight design, these sheets provide protection from wind, rain, and UV rays.

Strict quality standards are followed by Ondulin’s manufacturers to guarantee that every sheet satisfies durability and safety requirements. To increase a material’s resistance to elements like fire and extremely high temperatures, businesses frequently make significant investments in research and development. Ondulin’s reputation as a trustworthy roofing solution that stands the test of time is a result of its dedication to innovation.

When selecting Ondulin, consumers have a range of options because manufacturers provide a variety of colors and profiles to complement architectural styles and individual preferences. Ondulin is relatively easy to install, so both professional contractors and do-it-yourselfers can use it. Because it is lighter than heavier roofing materials, it also requires less structural reinforcement, which lowers the overall cost of construction.

Ondulin production: process features

Nearly everyone who is familiar with construction-related matters is aware of roofing materials like Ondulin, their advantages and disadvantages, and even how to lay them. On the other hand, not everyone is aware of the process and location of ondulin production.

Many claim that France is the only country that produces genuine, high-quality ondulin. In our piece, we’ll discuss this and other fascinating historical facts as well as the creation of content.

History and range of the production of roofing sheets ondulin

It’s interesting to note that the company continued to support this direction for up to 20 years, staying true to its original plan to increase the selection of roofing materials. Furthermore, this is not sacred because the roofing material—which ended up being the company’s key to success—turned out to be surprisingly successful beyond expectations.

Ondulin evolved into a blend of the finest attributes of numerous other substitute roofing materials:

• He was durable;
• resistant to most adverse factors affecting the roof;
• easily succumbed to installation, while possessing a very small weight (again in comparison with other materials for the roof);
• at the same time it was relatively inexpensive.

These benefits are now essential to the product’s quick rise in demand and popularity among buyers worldwide.

Furthermore, these businesses have existed in the CIS’s open spaces for a considerable amount of time.

The French company establishes franchise-based branches, provides partner companies with equipment to produce Ondulin, and strictly verifies that their technology is being used for material production.

Today, ondulin production facilities can be found in Central Asian nations, the United States, and Europe.

Simultaneously, OFIS SA’s leadership persists in funding the advancement of bitumen roofing sheet manufacturing technology as well as the creation of novel materials marketed under the Ondulin trademark.

Among all varieties of the so-called Euro-Shifle in the world, this material has the highest prevalence and is currently leading the roofing materials market.

Technology for the manufacture of Ondulin

The typical modern ondulin sheet measures 2 by 0.94 meters. The material weighs only 6 kg, which is significantly less than the weight of a slate made of asbestos cement that has an area of 1.98 kV.m.

Is 26 kg on average). Each sheet comes with a delivery set that includes twenty unique nails for attaching a Euro-shifter.

What specific technology is used to produce ondulin? The following are the primary sources used to make roofing material:

• fibers of cellulose and fiberglass;
• purified bitumen;
• minerals used as a filler;
• special resins, the impregnation of which gives the sheet high mechanical strength.

Unlike the euro-shifter of other manufacturers, Ondulin’s homogeneous dense slice (right) prevents him from being divided while in operation.

Ondulin also comes out on top when comparing the aesthetic qualities of roofing materials because the manufacturer incorporated unique mineral pigments into the manufacturing process.

They enable you to shield the material from damage and preserve the brightness and saturation of the roof’s color for an extended period of time. They can also give the material nearly any desired shade and strengthen the coating’s resistance to the effects of UV radiation.

Ondulin is a completely environmentally friendly material that doesn’t contain any substances that are harmful to health.

Although the composition of oniline slate is well known, no newly produced material has been able to outperform ondulin in terms of price/quality ratio thus far due to the uniqueness of the technology used in its manufacture.

The production process begins with the formation of a multilayer base consisting of fiberglass, cellulose, and mineral filler. Under specific pressure and temperature conditions, this base is then impregnated with bitumen that has been purified as well as special resins and pigments.

The outcome of the manufacturing process is a special kind of roof material that is lightweight, extremely elastic, strong, and reasonably priced.

Ondulin sheets are made with a similar composition and technology, which enables them to withstand hurricane wind and hail as well as loads up to 650 kg per square meter of roof area.

Furthermore, ondulin exhibits excellent heat and sound insulation, chemical resistance, ease of processing and installation, and essentially eliminates the need for post-ontal care.

In addition to the proper certificates attesting to the uniqueness of their products, all local producers of Ondulin ought to possess certificates and sanitary-hygienic findings.

Thus, when purchasing the material, make sure to verify the completeness of the supplied goods and request a copy of these documents from the seller to safeguard yourself against fakes.

587) The technology used in the Ondulin production is proprietary to the manufacturers. What machinery is used and where is it produced?

Manufacturers of Ondulin roofing materials are renowned for their creativity and dependability. Ondulin is dedicated to providing long-lasting and environmentally friendly roofing solutions that blend affordability and superior performance. Ondulin products, which range from their eye-catching corrugated sheets to their adaptable shingles, are designed to endure a variety of weather conditions without sacrificing their visual appeal. This article examines how Ondulin rose to prominence in the roofing sector, emphasizing the company’s sustainability initiatives, skill, and advantages for both builders and homeowners.

What is Ondulin and how to choose it

Bitumen sheets with waves have long been used as roofing materials. Onduline started manufacturing ondulin, a material that resembles slate roofing but has a far lower specific mass, in France about fifty years ago. For many years, the technology used in the production of these sheets was so successful that it was hardly updated. These days, a large number of excellent ondulin analogues are created and are frequently utilized in building. In all comparable materials, the name Ondulin was firmly established.

Qualities and attributes

Other roofing materials are typically preferred by wavy bitumen sheets. Their appearance is reminiscent of regular slate, but they don’t contain asbestos, which is banned from being used in residential construction in many countries. Producers of bitumen roofing sheets highlight how environmentally friendly they are. Cellulose sheets that have been compressed and soaked in bitumen are called ondulin. The surface layers are treated with dyes and resins.

In addition to being suited for a wide range of climates, Ondulin boasts excellent waterproofing, can withstand heavy snow loads, and can even withstand a hurricane wind (when fully attached to the crate). It is impervious to biological factors and chemical exposure, and neither fungi nor bacteria can grow inside the sheet.

The ability to build a new roof on top of the existing one is a huge benefit!

It is easy to make an ondulin roof with your own hands, as this material is light, it is well cut, bent along the wave. Real Ondulin is always supplied with special nails for its fastening. It is necessary to work with it at a temperature of 0 to +30 ° C. From strong heat, it becomes soft, and from frost – fragile. For the finished roof, this is not essential, but when installing the material can be ruined. Ondulin resembles a roofing material, but thanks to the content of cellulose and the fact that the sheets are wavy, it has more rigidity, so it can be laid not only on a continuous flooring, but also on a crate. Sometimes it is impossible to dismantle the old roof. Bitumen wavy sheets in this case can be laid on top of the old coating, due to their low weight. Ondulin has good sound insulation, rain under such a roof will practically not be heard. Sometimes bitumen sheets are laid as a waterproofing layer for other roofing materials.

However, when buying ondulin for the roof, it is worth considering a number of nuances. It should not be laid on a roof with an inclination of less than 12 degrees. On the roof covered with this material, you can only walk at a moderate air temperature and only by crate, in the heat and frost it is undesirable, since the ondulin can deform or crush. To advance only on the crests of bitumen sheets, and not in deepening. Need good insulation of ondulin from hot parts of the chimney, since it is damaged from high temperatures. He is a combustible. Although the manufacturers of Ondulin talk about its resistance to ultraviolet radiation, it burns out quite strongly.

It produces wavy bitumen sheets that are glossy and matte. Because dust collects on the rough surface of the matte ondulin roof, the color of the acrylic paints fades more quickly. While glossy Ondulin is slightly more expensive than matte, it looks better for longer. Its smooth surface is a result of silicone being a component of the paint covering it. On such a coating, dirt doesn’t stay long. He also slides through the snow, and in the event of a strong snowfall, this needs to be kept in mind. There could be an avalanche-like snowdrop falling from the roof.

These days, Turkey, the United States, Germany, France, and Belgium produce wavy bitumen sheets. There are minor variations in terms of cost, caliber, dimensions, and wave count on the sheet. Additionally, there are some minor differences in the technology used to produce sheets.

The side edge of OnDuline, which is made by the French company of the same name, bears the factory code of the manufacturer. This plant, or representative office, is situated in Nizhny Novgorod, Russia. Ondulin is made by heating cellulose fibers to a high temperature and saturating them with purified bitumen. There is a lot of pressure during the process. Each bitumen sheet has ten waves, and the layers along the cut are hardly noticeable. The product is stained on its upper side only—a black sheet is visible from below. Sheet dimensions: 2 m × 0.95 m × 3 mm in thickness.

Bitumen sheets GUTTA are made in Italy, Switzerland, and Germany. A slightly different method of production is employed: cellulose fibers that intersect are compressed into a fabric and then impregnated with bitumen and polymers. Because staining happens early in the production process, the color is very persistent and gradually gets lighter but brighter. Different sheets are made: 1.06, 0.95, and 0.87 meters. Normal length is two meters. That is 2.6 mm thick. on a ten-wave sheet.

Germany is where Bituwell bitumen sheets are made. Because they are constructed primarily of cardboard, they are both more fragile and more rigid. Measurements of the sheet: 2 m × 0.93 m · 2.8 mm thick. On the cut, the layer is not visible. Melamine polymer compacts sheets. on a ten-wave sheet.

The United States produces nuline. The fibers of solid wood serve as its foundation. Material that is sufficiently hard and appropriate for use on roofs with little inclination. A 2 meter by 1.23 meter sheet with a 3.5 mm thickness. both matte and glossy. Customers claim that shiny sheets of nolina hardly ever burn out. Matte paint is applied in two layers, glossy paint in three.

Azure. The source of this material is Belgium. 2 m in length, 0.92 wt, and 2.4 mm thick sheet. The sheet’s fibers are distributed throughout, which gives it strength and flexibility. The material is composed of multiple layers that are closely packed together. Because the surface of Aqualine is coated with premium acrylic, it hardly ever changes color even after years of use. produced exclusively in glossy form.

Turkish Corrubit is made by German company VTM. The sheet is 0.93 meters wide and 2 meters long. Corruption: The material is not as thick as comparable products from other producers. Batter of ten waves, 48% bitumen content. produced with a glossy and matte finish. Bitumen contains a melamine polymer.

Bitumen sheets with waves have long been used as roofing materials. Onduline started manufacturing ondulin, a material that resembles slate roofing but has a far lower specific mass, in France about fifty years ago. For many years, the technology used in the production of these sheets was so successful that it was hardly updated. These days, a large number of excellent ondulin analogues are created and are frequently utilized in building. In all comparable materials, the name Ondulin was firmly established.

Business in the production of Ondulin – available to everyone

Even beginners will benefit greatly from the release of building materials if they know which way to go based on case knowledge. Aiming to establish a workshop of their own to manufacture well-liked building products? Next, think about the Ondulin manufacturing niche. Purchasing the necessary machinery to produce Ondulin and setting up a workspace for work won’t be difficult.

Ondulin is a useful substance for roofing coverings. It is currently in widespread use in our nation, despite the relatively small market share of Russian-made goods.

Technology for the manufacture of Ondulin

Ondulin breaks into the top three materials chosen for roof installation. It should come as no surprise given its many benefits. Customers value the material because of its long service life, low weight of ondulin, resistance to harmful external influences, and range of colors and textures. Many of the entrepreneurs who started their own productions have already noticed this.

The raw materials used in the production process are owned by Onedulin; the roof is responsible for the superior technical qualities of the bitumen, cellulose, resins, and mineral pigments. When starting a business, look for vendors who can provide raw materials at reasonable costs. Find closer sellers if the delivery of "consumables" to the workshop doesn’t come with a hefty price tag.

For the business to produce high-quality goods, the recipe for composition will need to be worked out. Here, your options are limited to purchasing pre-made TU or employing a skilled technician who is familiar with the subtleties of the manufacturing process. Additionally, manufacturers of equipment provide "approximate" mixture recipes.

In general, Ondulin’s production technology is straightforward:

• Preparation of waste paper – cleansing of garbage, packaging.
• Grinding paper raw materials, soaking it in water, filtering.
• Passing dense cardboard through the shafts and its staining.
• Corruption and its drying.
• Cutting the workpieces according to certain geometric parameters.
• Processing the workpiece with a mixture of bitumen and polymers.

Consequently, a particular size and color of ondulina leaf is produced—high-quality material that can endure even heavier loads for a long time.

Strict observance of all technological parameters is necessary for Ondulin’s characteristics to match quality indicators. Bring in a minimum of one technician for the workshop. Two to four workers per shift will be able to handle both automatic and semi-automated lines.

What equipment will need to buy?

Provide top-notch equipment for the Ondulin production facility; it will last longer and ensure consistent material release. You can select fully furnished production lines from both domestic and foreign manufacturers; here, planned sales volumes and available funds should be your main concerns. The names of the machines and devices in the line are as follows:

• tanks for mixing and dosing raw materials (pulp pulp, polymers);
• guillotine;
• drying stove;
• tank for breeding bitumen composition;
• manipulators for capture of sheets;
• packaging machine;
• conveyors.

The cost of the machinery used to produce ondulin varies greatly; factors that affect this include the line’s power, the brand being used, and the level of automation. The price of a low-power line, suitable for a "young" workshop, is 400,000 rubles. High-performance equipment will cost more impressive sums of money, starting at 10,000 rubles. If you want to start producing solid and soft ondulin with little initial outlay of funds, you may want to consider purchasing supported equipment, as it is at least 40% less expensive than the market.

Purchasing your own fleet is highly recommended if there are extra funds in the reserve. This will minimize variable costs associated with the sale of ondulin as you won’t need to pay for the rental of third-party freight vehicles.

Set up the workshop in a free room outside the city; the rent will be substantially less there. A minimum of 200 square meters of unoccupied space will be needed by even a small business; this will be used for equipment, staff rooms, and warehouses for the storage of raw materials and completed goods. The workshop will require a summary of heat, water, power, and sewage.

Marketing plan for the sale of finished products

Since there is a domestic market for all varieties of ondulin, there shouldn’t be any issues with finished product sales. However, with the market becoming more competitive, advertising must be done well to reach as many potential customers as possible with manufactured goods.

You can draw in wholesale buyers by providing ondulin at the lowest possible price. These clients, who include stores and construction and finishing companies, will be the primary source of revenue.

Post advertisements for manufactured goods on all platforms that are accessible, including the Internet, newspapers, and magazines. Participating in "thematic" fairs and exhibitions won’t be unnecessary because there will be a lot of interested buyers in these places. Make sure you have your own website so that the customer can access all the details he needs to know about the product he is interested in, including the cost, specifications, manufacturing date, and delivery time.

When investments in business pay off?

Establishing a business will cost at least 10,000 rubles. The initial investment list will consist of the following expenses: purchasing machinery, leasing and setting up the workshop, supplying raw materials, and documenting the business. Organizing your own fleet will require larger initial investments.

The cost of Ondulin will have a major impact on the profit. Depending on its technical specifications, the material’s average optical price ranges from 250 to 350 rubles for a 760 by 1950 mm sheet. You’ll start making a few more sales to retail clients. Business payback is hard to quantify. However, as demonstrated by experience, a small workshop can reach a breakstream point in two years.

Producing ondulin is a lucrative business venture. Currently, this sector is growing quickly as a large number of domestic business owners enter the market.

One well-known brand of roofing materials is Ondulin, which is notable for its affordability, toughness, and eco-friendliness. Produced by numerous respectable businesses worldwide, Ondulin is well-known for its distinctive blend of bitumen, resin, and organic fibers. In addition to guaranteeing light weight, this composition offers strong defense against wind, rain, and UV radiation.

Sustainability is a top priority for Ondulin’s manufacturers, who use recycled materials in their production processes whenever possible. This dedication promotes environmentally friendly building techniques while also lessening the impact on the environment. As a result, a roofing material that meets current standards for sustainability and ethical production is produced that performs admirably.

Customers gain from the extensive selection of options provided by Ondulin manufacturers, which range from different colors to profiles, guaranteeing compatibility for a variety of architectural styles and tastes. Due to its adaptability, Ondulin is a top option for dependable, reasonably priced roofing solutions without sacrificing performance or aesthetic appeal among builders, architects, and homeowners alike.

Video on the topic

Reviews about Ondulin. Ondulin Smart in 10 years.

Slate or ondulin. Why the slate was banned.

Reviews about Ondulin. Ondulin Smart at the recreation center.

Ondulin production

Myths about Ondulin

How to choose the right ondulin.