Polymer -old tiles: characteristics + specifics of production and styling

Polymer roof tiles combine aesthetic appeal and durability to provide a contemporary take on traditional roofing materials. These artificial roofing tiles, which resemble traditional roofing materials like slate or clay, are made of plastic or rubber. They have good longevity and weather resistance and are lightweight but strong.

Polymer roof tile production calls for sophisticated manufacturing processes. To mimic the appearance of natural roofing materials, materials are molded into a variety of shapes and textures. Because polymer tiles are usually composed of recycled plastic, they are a sustainable option for homeowners who care about the environment.

It takes specialist knowledge to install polymer roof tiles correctly in terms of fit and alignment. Because polymer tiles are lightweight, they are easier to handle than traditional materials. Their smooth interlocking design results in a consistent and appealing roof surface.

Polymer roof tiles are advantageous to homeowners because they require little upkeep and have a lengthy lifespan. Over time, these tiles retain their appearance and functionality because they are resistant to fading, cracking, and warping. Their exceptional insulation qualities aid in controlling interior temperatures and cutting down on energy expenses.

In general, polymer roof tiles blend contemporary innovation with the allure of traditional roofing designs. They are an appealing option for residential roofing solutions due to their adaptability, toughness, and environmentally friendly design.

Explore the world of polymer roof tiles, which are a contemporary take on conventional materials. This article explores their special qualities, including their strength, light weight, and eco-friendliness. We’ll delve into the production of these tiles, showcasing both their creative styling and manufacturing processes. This guide will explain the features and advantages of polymer roof tiles, whether you’re thinking about remodeling your roof or are just interested in learning more about environmentally friendly roofing solutions.

Pros and cons of the polymer -sand roof

It is challenging to classify the tile made from a hot polymer, pigment, and pure sand as an artificial material. Nonetheless, natural elements predominate in its composition. The majority, or roughly 60–75%, is made up of dried and cleaned sand filler and 1% coloring agent.

The polymer component, which serves to bind everything together, is responsible for the remaining percentage. It gives things form, strength, and resilience against a wide range of outside forces. Soft and hard plastics are used to give the material special qualities that make it popular for roofing.

We boldly add the possibility of disposing of polymer waste in the most sensible manner to the environmental benefits of manufacturing the indicated type of coating. Packaging made of polyethylene, hard containers that have been used in the processing of home goods and as a source for tile production.

In actuality, a smaller but nearly half of the finished product is almost entirely free, which is highly positively reflected in the price, which is the aspect that the buyer finds interesting. Such a roof will be far less expensive and provide the same functionality as its historical ceramic predecessor.

It is hard to ignore the polymer-sand coating’s color virtues. His color spectrum is noticeably richer, giving clients a wide range of options and enabling architects and designers to create incredible concepts.

Those who are aware of the benefits of polymer-sand piece coating as builders and consumers include:

• Lightweight. The averaged mass of 1m² of such a roof varies within 21-30 kg, which is about half as much as the mass of ceramic and sand-crammal coating. This means that you can save on the construction of the base for styling, t.To. It should not be as powerful.
• Lack of pores. The polymer binder completely fills the space between the grains of sand, not allowing the water to penetrate the thickness of the material. The roof does not “swell” and does not heavier during the rain, there are no caves and cracks during the first frosts.
• Impact resistance. Polymer-sand tiles are not characteristic of riding and beating as ceramic brothers just as easily. The percentage of “battle” in the process of transportation and laying is much less, which once again positively affects the overall construction budget.
• Resistance to negative influences. The material without loss of strength qualities tolerates 500 freezing cycles/defrost. Stancely reflects chemical and biological attacks, confronts UV, does not lose color.
• Technology. The tiles do not need to drill holes for fixation, the fasteners are laid in the course of manufacturing. There are upper hooks with which the roof elements cling to the crate, and the side locks, with which a monolithic coating is formed. It is easily cut by a saw.
• Repayable. By analogy with all piece roof options, if necessary, only damaged petals are replaced, and not completely all the material. The dismantling of tiles and the installation of the new is not difficult.
• Insulation. Despite the almost complete absence of pores, the polymer -sand roofing is characterized by high soundproofing qualities, which is explained by the specific properties of the polymer binder component. Due to low thermal conductivity on the surface there is no condensation.

The house with the roof that we outlined experiences neither summer heat nor winter cold. When forming a roof pie, excellent insulation indicators enable lowering the insulation thickness and utilizing less expensive, less effective insulating materials.

To the list of benefits, add the ease of use and low cost of producing tiles from a polymer-sand mixture. A garage or similar small room can be used to set up the line that is ready to work. Just a designated space must be provided for the establishment of a mini-high-end, potent exhaust ventilation system, t.To. The process of producing polymers can be quite hazardous.

Production of sand tiles with polymers

There are several steps involved in the production of piece roofing made of sand and polymer, and each one should be completed with the utmost care.

The subtleties of preparing components

The requirement to prepare raw materials for the manufacturing process as well as the use of sand and polymer waste in the production of sand. Sand in particular needs to be cleaned, sieved, and dried completely. It is not acceptable to use this material in conjunction with clay, organic inclusions, particles larger than 3 mm, or water.

The necessary fraction of washed and sifted river sand or career sand can be purchased in its completed form. Additionally, you are capable of doing the sneaking, washing, and drying yourself; however, to do so, you will need to prepare a matching-sized sieve, a washing tank, and water tanks.

There are many more subtleties involved in the preparation of the polymer mass for the creation of tiles. Nonetheless, compared to components for secondary processing products, for example, the requirements for the resulting raw materials are significantly lower.

Small amounts of fat are acceptable because they will burn off eventually and don’t need to be sorted or repeatedly washed. But raw materials for plastics need to be thoroughly inspected and separated from foil and metal components. Machine oil should be cleaned off, but it won’t take extra effort because it will burn out.

It has to do with sorting because different polymers with varying degrees of hardness are used to make polymer-sand coatings, such as this:

• Soft products. It includes disposable and reusable plastic packaging.
• Hard products. Returning household items and materials from PET, ABS plastic, polypropylene, polystyrene.

They take roughly equal shares of one species and the other, but it is preferable that the rigid component predominates by at least 5–10%.

Polycarbonates and fluoroplasts are completely inappropriate refractory polymeric materials. Fusible PVC is usable, but it’s not the best option because it will partially burn out.

Grinding and mixing polymers

The polymer mass, which is made up of both hard and soft parts, is first crushed. An apparatus for crushing is used. To guarantee that products meet the required standards for quality, it is necessary to adhere to the rule that polymers with different properties must be mixed.

Both rigid polymers, which ensure strength in the heat, and polyethylene, which provides strength at negative temperatures, should be present in the composition. If it is feasible to avoid using waste, it is preferable to purchase granulate from a reputable brand, even though the price will go up as a result.

The polymer mass is fed into the extruder after being prepared and ground. This apparatus is heating up and combining polymer components. For heterogeneous polymers, mixing is typically not accomplished at the molecular level. Enough straightforward connection because of the melt’s viscosity.

Consequently, a viscous mass with a consistency akin to yeast dough is produced. An operator wearing tarpaulin mittens removes this "dough" at the extruder’s exit. He actually clicks the removed mass into a roughly 10-cm-diameter ball.

The so-called agglomerate is placed in a container filled with water to cool. They remove from there and send further to cool without water and dry without waiting for full cooling.

It happens that the mixture for making polymer-sand tiles flows straight from the equipment to the floor during the mixing and heating process. Nothing is wrong with it. The mass must be put together and used, along with the balls that were run through a water-filled container. The balls are then crushed into chips that range in size from 1 to 10 mm.

Formation of tiles made of polymer-sand mass

At this point, combine the polymer mass, sand, and chipped coloring pigment. Inside a thermosmetic unit, the procedure is carried out. Depending on the kind of product being made, different ingredient proportions are chosen.

For the production of tiles, 24% polymers, 75% sand, and 1% pigment are thought to be ideal ratios. Maintaining the working volume of the raw material mass while adding the components in the necessary percentage is crucial during the work.

Keep in mind that choosing the right proportions has an impact on manufacturing speed and, consequently, performance. Sand with a higher proportion of raw materials will melt more slowly because it will take longer to heat up.

The goal of mixing is to completely encase every sand grain in a polymer shell. The mixing unit’s shaft distributes the mixture evenly into three traditional zones with varying temperatures.

Blades are used to move the mixture smoothly through the phases of melt and saturation with a sandy filler containing the dye. This ensures that the color will remain consistent throughout the mixture’s power and that the final tile will have uniform physico-mechanical qualities.

An employee opens the unit and squeezes out a mass that is ready for molding; it resembles tight dumpling dough. Using a knife, the operator slices a compressed piece that weighs roughly 2 kg and has the necessary volume. Using a straightforward scoop, the non-surviving workpiece is moved to the form following the control weighing.

The form is set up in pressing apparatus, which has a movable lower plate. The workpiece is subjected to varying temperature conditions during the polymerization and hardening process: the upper surface is processed at 80º, while the lower surface is cooled further for 30–50 seconds at 45º.

The recommended cooling technique aids in the unusual extrusion of polymers onto the tile surface, giving it a glossy appearance. In the event that matte tile production is scheduled, both surfaces undergo polymerization at the same temperature.

Equipment of the production line

Similar equipment is used in the production of polymer-sand products that are used in the installation of pedestrian zones with paths as well as in the laying of piece roofs. Paving slabs and tiles can both be released using the press that is being used.

Either the entire configuration or individual units can be purchased for the production line. Even so, they are free to choose whether or not to add units without a leading meaning to an already-built set of functional systems.

Included in the required work package are:

• Waste crusher. The unit equipped with knives, capable of grinding polymer raw materials on the particles of the fraction of up to 30 mm, and the agglomerate particles of the fraction of up to 10 mm. According to operational specifics, it requires frequent sharpening knives.
• Extruder. Designed to mix polymeric ingredients under high -temperature effects. Equipped with a shaft that provides uniform kneading, and easily replaced by Ten-Ami.
• The unit of the smelter (abbreviation APN). It is used to mix fragmented polymeric agglomerate with sand and pigment. Provides different speed and heating the masses passing through it, which guarantees the uniformity of mixing.
• Press. Small -sized pressing installation with a mobile stove below. equipped with two independent cooling contours, which provides the temperature difference on the back and front surface of the tile petal.
• Hydroelectric station and tanks with water for cooling. The power of the hydraulic pumping station and the useful volume of containers for cooling are selected, focusing on the estimated performance.

Additional machines will be needed in addition to the primary types of equipment needed for the production of polymer-sand tiles. Take a marriage crusher, for instance, which is meant to grind down unsuccessful tiles.

Alternatively, you could use a sledgehammer to crush any defective products, and then feed them through the crusher that was used to prepare all of the waste.

Sand drying doesn’t harm anything. While the material’s excess moisture evaporates during the temperature treatment phase, pores and cavities may still form in the mass of polymer and sand, which will naturally weaken the products’ strength characteristics.

Scope and styling technology

Polymer-sand tiles are inappropriate for soft roofs, just like any other kind of piece roof. If the structure has a minimum 22º slope, it will appear successful and function flawlessly.

The slope has no upper bound and can be styled on incredibly steep surfaces. The heads of small observation towers, for instance, that have a screw staircase inside. Still, it’s advised not to overdo the steepness—more than sixty degrees.

This kind of tile weighs slightly less, so a strong rafter system is not necessary. To manufacture rafter legs, take a beam and install them after 1.0 – 1.5 m, with sides measuring 50 – 70 mm.

The bar used to build the crate has 50 mm sides, while the bar used to make the counterparty is 30 × 50 mm. The size of the tiles determines the reshetin step; each tile needs to rest on at least three supports.

The process of laying technology is comparable to that of installing conventional clay tiles. Starting at the cornice line, laying is done up to the skate. Reshetins function as both a guide and a support.

Before the tile coating device, tin corner elements are placed in the yendovs and secured to the crate. The parts standard for tiled roofs are released for hip and ridge ridges.

The components can be freely cut to the appropriate size for those who wish to equip a hip roof; the leftover material can then be installed in subsequent rows or on a different slope. Basically useless trimmings at the very least.

Characteristics	Specifics of Production and Styling
Polymer old tiles are durable and lightweight, suitable for various climates.	They are typically manufactured using a blend of polymers and additives, molded into tile shapes, and often designed to mimic traditional roofing materials.

Of course! For your article "Polymer – old tiles: characteristics + specifics of production and styling," here is a brief conclusion:

Comprehending old polymer-based tiles reveals a flexible roofing solution that combines cutting-edge technology with time-honored design. These long-lasting synthetic tiles, made of rubber or plastic, have the appearance of traditional roofing materials like slate or clay. They provide a durable yet lightweight substitute, which makes them perfect for a variety of architectural designs.

Modern molding techniques are used in the production of polymer old tiles to guarantee quality and consistency. In order to achieve the desired colors and textures, manufacturers use precise formulations, which improves both the functional and aesthetic appeal of the tiles. The end result is a product that can withstand adverse weather conditions for extended periods of time and is resistant to weathering, UV radiation, and impact.

Using polymer-aged tiles for styling enables architects and homeowners to experiment with various design options. These tiles can be customized to fit various architectural tastes thanks to their assortment of profiles and colors. Polymer old tiles are versatile without sacrificing performance, whether they are used to mimic the allure of old buildings or to enhance modern constructions.

In summary, polymer-based old tiles offer a contemporary roofing solution that blends practical durability with a wide range of aesthetic options. Their styling options accommodate a wide range of architectural designs, and their production methods guarantee high standards of quality. Selecting polymer-based old tiles is a way to embrace innovation while maintaining the classic charm of conventional roofing materials.

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