The weight of the polycarbonate is monolithic

Thanks to its strength and low weight, polycarbonate is a common and adaptable building material. It’s important to comprehend how polycarbonate weighs in relation to other applications, especially roofing, when talking about the material’s weight, particularly when it comes to monolithic forms. In contrast to conventional materials such as glass, polycarbonate provides similar strength at a much lower weight.

Because monolithic polycarbonate sheets are made of a single layer of material, they are lightweight and have improved structural integrity. They are perfect for roofing solutions where weight is an important consideration because of this feature. The lighter weight of polycarbonate makes it easier to install and lessens the strain on supporting structures, whether it is used in residential or commercial settings.

The ability of monolithic polycarbonate to provide strength without significantly increasing weight is one of its main benefits when used for roofing. This feature not only makes construction easier, but it also saves money on transportation and lessens the need for large equipment during installation. Its lightweight design also helps buildings use less energy since less weight on the roof means less energy needed for heating and cooling.

Monolithic polycarbonate is preferred by architects and builders due to its handling ease and versatility. Polycarbonate sheets are simpler to cut, shape, and install than other materials like concrete or conventional glass. Their versatility allows them to be used for more than just roofing; they can also be used for canopies, skylights, and other architectural features where strength and lightness are critical.

Understanding polycarbonate’s monolithic nature is essential when delving into the subject of weight. Because of its unique combination of strength and light weight, polycarbonate is frequently used in roofing. Polycarbonate provides a balance between strength and manageability, in contrast to traditional roofing materials, which can be heavy and unwieldy. This feature maintains durability against different weather conditions while making it easier to handle during installation. Comprehending the monolithic weight of polycarbonate highlights its usefulness and effectiveness in contemporary roofing solutions, meeting the needs of construction projects with ease of use and functionality.

Monolithic polycarbonate sheet weight and square meter.

You can use the weight of the sheet and the weight of a square meter, which are characteristics of monolithic polycarbonate, to determine the total weight of the coating for your canopy or shelter, even before it is put into use and after snow loads. This is required in order to build a monolithic polycarbonate structure that will hold up no matter what happens to it during a windstorm and to calculate the cost of the material using the rate per kilogram, which will give you the cost per square meter of polycarbonate casting.

To quickly and independently determine the weight of monolithic polycarbonate for a sheet or square meter, you do not need to be a mathematician. For this, the density of monolithic polycarbonate is necessary 1.2 g/cm³ multiply by the thickness of cast polycarbonate in millimeters, and you will receive weight in kilograms of a square meter. The weight of the sheet of monolithic polycarbonate is obtained by multiplying the weight of a square meter by its width and the length in meters. So, for example, to find out how much a sheet weighs 10 mm thick, 2.05 meters wide and 3.05 m long, you need to conduct a simple calculation: 1.2x10x2.05×3.05 = 75 kg. Now dear buyer of the company plastic to everyone You can independently calculate the weight of monolithic polycarbonate of any thickness, for both the sheet and for a square meter or the entire structure of the structure entirely.

To spare you from additional computations, we have provided the weight of a square and standard sheet of monolithic polycarbonate for a range of plastic thicknesses in the table.

By multiplying the density of monolithic polycarbonate (1.2 g/cm³) by the thickness of the cast polycarbonate (measured in millimeters), you can calculate the weight of monolithic polycarbonate in kilograms per square meter.

Characteristics of monolithic polycarbonate, types, areas of use

Up until recently, glass was the only material used for the installation of structures that skip light. This material’s use in some circumstances was complicated by a number of notable drawbacks. Glass’s low strength and strong exposure to external loads are two of its main drawbacks.

To replace the glass, a single piece of polycarbonate was created. This material is actually a transparent plastic with a light weight and high strength rates. One of monolithic carbonate’s benefits is that it can be used both inside and outside of buildings due to its resistance to most effects, such as harsh chemicals and temperature changes. In this article, the primary attributes of monolithic polycarbonate will be discussed.

Composition and types of polycarbonate

A by-product of the development of painkillers was created that passes light rays and has good strength indicators. Furthermore, research on this material revealed that it is insensitive to the majority of chemicals. It became evident from more research that this is a monocarbonate that can be utilized in a variety of structures and designs.

Color-coded sheets made of monolithic polycarbonate are available. The initial raw material for the synthesis of monolithic polycarbonate is the condensate that is produced during the processing of phenol and acetone. The end product is very high-quality, reasonably priced material with good qualities.

There are two types of monolithic polycarbonate available:

  1. Flat. Carbonate of a flat shape is a transparent rectangular sheet with an absolutely flat surface. As a rule, a monolithic polycarbonate sheet is used instead of glass when installing windows, windows or to implement design solutions.
  2. Wave. Another name for wave polycarbonate is plastic slate. In accordance with the name, the wave material is most often used to arrange transparent roofs of arbors, awnings and other buildings. In addition to high operational characteristics, the wave monolithic polycarbonate provides high -quality sanitation.

No matter how it is made, monolithic carbonate can be used for both interior and external construction because of its technical qualities, which enable it to be used in a variety of building types.

Standard dimensions of monolithic polycarbonate

To ensure that plastic sheet installation is as easy as possible, future design calculations must be made in advance, and appropriate sheet sizes must be selected. This task is more complicated than it first appears because monolithic polycarbonate production technology has standardized all sizes.

Although this factor is uncomfortable, it cannot be deemed overly significant because there are no limitations on other planes, making it possible to select the material with the ideal size—as demonstrated by experience.

Regarding the dimensions and associated attributes, it is possible to differentiate between the following points:

  • The width of polycarbonate sheets is 205 cm, which does not change even depending on other indicators;
  • The length of standard polymer products is 303 cm, but if necessary, sheets of a different length can be made (only in agreement with the customer);
  • The thickness of the sheet can vary from 2 to 12 mm (an increase in polycarbonate thickness in proportionly increases its strength and reduces thermal conductivity);
  • The weight of one square meter of monolithic carbonate is in the range of 800-3500 grams depending on the thickness of the sheet (according to weight indicators, this material belongs to the category of the lungs);
  • A polycarbonate sheet can be transparent, translucent or matte, so the selection of the best option with the proper degree of light permeability is greatly simplified.

Technical characteristics and properties of monolithic polycarbonate

The fact that monolithic polycarbonate is frequently utilized as a substitute for conventional glass means that it is not unexpected that these materials’ properties are frequently compared. But by a wide margin—it is lighter, has a larger strength margin, is easier to install, and costs less—monolithic polycarbonate takes first place.

The following features of monolithic polycarbonate stand out when all technical aspects are taken into account:

  1. Thermal resistance. Sheets of monolithic polycarbonate work freely at temperatures from -50 to +120 degrees Celsius. Such a wide temperature range makes it possible to equip various external structures even with harsh climates.
  2. Stability to chemical influences. Monolithic polycarbonate calmly withstands the effect of most aggressive chemicals. The list of exceptions is very modest: diethyl and methyl alcohol, ammonia, butyl acetate.
  3. Great strength indicators. The material under consideration is good for mechanical effects. Unlike glass, monolithic polycarbonate when the load is provided with a fairly wide limits, but does not break and does not break.
  4. Light weight. Comparing with the same glass, polycarbonate weighs about two times less, so it is successfully used in structures that are not designed for serious loads.
  5. Fire safety. Polycarbonate sheets in a fire are faded by themselves, so under normal conditions it can be safely classified as safe materials.
  6. Long service life. If you equip a design made of quality material, then the minimum service life will be about 10 years. During this period, monolithic polycarbonate is not deformed, but only loses the ability to skip light by about 6-10%.

Like most polymer products, polycarbonate’s vulnerability to ultraviolet radiation may be its only drawback. You must use a special film or mixtures to protect the sheets if they are in an open area that receives direct sunlight.

Areas of application

Superior qualities combined with affordability made monolithic polycarbonate a fairly common material that took the place of glass in a number of application areas.

In these domains, polymer sheets are employed:

  1. Glazing of various administrative, commercial and public buildings with transparent sheets – they increase the visual characteristics of any building.
  2. Monolithic polycarbonate is very suitable for glazing of special -purpose premises – correctional institutions, hospitals and sports complexes.
  3. The arrangement of structures of social significance that is not subject to vandalism (various banners and shields, pointers and road signs).
  4. Installation of structures designed to reduce the noise level that occurs on the tracks and highways.
  5. Creating a roof. Sheets of monolithic polycarbonate are actively used in the installation of various roof options (for example, for canopies, visors, arbors, etc.).

This article looked at monolithic polycarbonate’s characteristics and applications. Previously, fragile and relatively expensive glass had to be used in most designs, but monolithic polycarbonate fits right in. For the majority of applications requiring a strong, transparent material, polycarbonate is the best option due to its excellent performance qualities and affordable price.

How much does a polycarbonate sheet weigh – we analyze all the varieties

You must be somewhat knowledgeable about polycarbonate in order to fully understand its weight. Because of its unique qualities and attributes, this material is widely used in everyday life and construction. Take them all into account to determine the weight of polycarbonate. Flat sheets of this material come in a variety of lengths, widths, and thicknesses. The final sheet’s thickness and structural integrity directly affect its weight.

In this piece, we’ll talk about:

  1. Briefly – how "arranged" polycarbonate?
  2. Cellular polycarbonate – easy representative.
  3. Monolithic – strong and heavy.
  4. The effect of weight on use.

Briefly – how "arranged" polycarbonate?

Polycarbonate is a material of interest. Actually, chemically obtained solid plastic. When he hardens, it will regain its properties regardless of how many times it is submerged. He respects the environment.

After transforming into sheets, polycarbonate—which comes in two varieties—became a superb building material. These are cellular carbonate and monolithic carbonate.

Polycarbonate spheres – simple example

Among his type, cellular polycarbonate is arguably the most intriguing example. For that reason.

It is made up of two or three extremely thin layers that are joined together by a large number of jumpers to form one common sheet. Upon examining him from the end, numerous cells resembling honeycombs of bees are visible. Thus, the term "cellular polycarbonate" was created. The thin layers created an air layer.

Some properties of cellular polycarbonate were provided by this structure:

Sheets of cellular polycarbonate with a width of two widths of one meter exit the assembly line. They are 6 or 12 meters long. This material in sheets of varying thicknesses. You can calculate the weight of cellular polycarbonate using this information. 1 square meter is taken as its weight. This is how it appears:

Solid, robust, and massive

Single-thickness polycarbonate is sold in sheets with two widths.5 m and 12 m in length. greater light-skipping capacity than cellular polycarbonate.

This kind of polycarbonate is heavier than cellular material. Strength makes up for this; it greatly outshines its light "brother." It won’t withstand even a bullet at a certain thickness.

Its structure is obvious from its name: it is entirely monolithic. Even though this polycarbonate is orders of magnitude lighter than glass, it is still substantially heavier than cells. This is one way to respond to the question of a monolithic polycarbonate that weighs the one weighs.

The impact of weight on utilization

The application of this material was also impacted by the weight of these two varieties of carbonate. Cellular polycarbonate, for instance, is a better option for greenhouses. Additionally, a slimmer choice. Because of its extremely small mass, the greenhouse’s frame can support very little weight. Elastic sheets, on the other hand, will pull it away and strengthen it.

Roofs made of cellular polycarbonate function flawlessly and long-lastingly. For a canopy, a thicker sheet will work perfectly, even with a protective film applied.

When it comes to monolithic polycarbonate, installing it on horizontal surfaces will call for an improved frame. After all, the thinnest material won’t be chosen in order to prevent sagges, which will greatly increase the weight of such a roof. It is better to use a monolithic solution for wall coatings.

It becomes evident that you must consider all of polycarbonate’s attributes when selecting it as a building material because the weight is directly influenced by them.

Knowing the weight of a polymer sheet is crucial if you want to build a trustworthy polycarbonate structure. This will be covered in our article.

Characteristics of monolithic polycarbonate – material of unique strength

Phenol and carbon acid are synthesized organically to produce monolithic polycarbonate, a plastic. possesses a number of indicators that significantly outweigh those of every transparent material made today. Because of its distinct qualities, monolithic polycarbonate is in high demand across numerous industries.

Application area

Polycarbonate, with its combination of affordability, ease of processing, durability, and beauty, is widely used in many industries.

Thus, it is frequently employed in these sectors:

  1. Construction. Plastic is used to glaze facades of administrative and household buildings.
  2. Military-industrial complex. Monolithic plastic is used for the manufacture of lenses for sights and observation devices.
  3. Aircraft building. Making aircraft and signaling windows.
  4. Shipbuilding. Illuminators from polymer material withstand the blows of waves of any strength.
  5. Food industry. The kitchen utensils made by casting are not afraid of high temperatures, does not beat and does not react with various products and detergents.
  6. Advertising industry. Monolithic material is protection, not only from the elements, but also from vandals.
  7. Computer techologies. The characteristics of cast polycarbonate allow you to make such important devices such as hard drives for personal computers from this material.
  8. Medicine. Durable and uncreated vessels from polymer found application in this industry.
  9. Architecture. Of monolithic polycarbonate, particularly strong visors and awnings, pavilions and stops, fences and transparent bulletproof partitions are made from monolithic polycarbonate.

When assembled according to the design technology of this special material, it can endure for twenty years or longer.

Technical characteristics of the material

The high technical qualities of monolithic polycarbonate, which include the following, account for the application’s multifunctionality:

Every one of these factors has a specific significance when organizing the building of different designs.

Casting produces a dense, viscous polycarbonate without any internal cavities. Its mechanical strength and shock indicators are excellent. Substantial elasticity prevents the material from collapsing under the force of the blow.

According to laboratory tests, polycarbonate’s 1000 kJ/m2 shock viscosity surpasses this indicator in these kinds of materials:

  • silicate glass – 200 times;
  • polystyrene is 150 times;
  • organic glass – 60 times.

Because of its strength, polymer plastic can withstand harsh weather conditions like hail and high winds. Stones, nuts, and large branches can fall through a strong surface. Ten and twelve millimeters of cast plastic are resistant to small arms bullets.

Noteworthy: This material stands out for maintaining its surface integrity even when it is being destroyed by strong forces.

When struck forcefully, the panel fractures but does not break into many pieces that could harm people.

The strength of polycarbonate is maintained over a broad temperature range, from -50o C to +130o C. The plastic melts and softens at temperatures higher than + 130º C. Low temperatures cause the panels to shrink significantly, which causes the free movement in the fastening locations to stop, resulting in a gap.

Polycarbonate doesn’t burn in a fire. It turns viscous at very high temperatures and releases water vapor and carbon dioxide.

The material is resistant to mold growth and decay because it does not absorb moisture. Because of its good water-repellent surface, water slides down it more quickly. The high resistance of polymer plastic to the majority of active liquids and vapors is part of its chemical formula.

Thus, polycarbonate is unaffected by these substances:

  • soapy remedies;
  • Salt solutions;
  • food fats;
  • technical oils and lubricants;
  • organic and inorganic acids;
  • Most alcohols.

Because of the material’s extreme resistance, maintaining its surface is much easier, making it possible to swiftly clean even heavily contaminated panels.

But when polycarbonate comes into contact with certain chemically active substances, it loses its properties and gets destroyed, just like most plastics do.

Among them are:

  • alcohols containing methyl;
  • all types of alkali;
  • ammonia solution and its pairs;
  • acetone.

These materials cause the surface to dissolve or cloud.

A unique film or varnish coating is applied to the outside surface of the plates to protect the glazing surface from the damaging effects of ultraviolet radiation. Certain producers add an ultraviolet stabilizer to the polymer.

Cold bending is a common application for cast plastic in construction. Transporting the sheets is made much simpler and less expensive by their ability to be rolled into rolls. However, sheets must be stored on a level surface to prevent monolithic polycarbonate from bending.

The plastic has a finite amount of bending flexibility. The panel will weaken and eventually break if this limit—also known as the minimum bending radius—is exceeded.

An installation of a minimum bending radius is made for cast plastic of different thicknesses.

A cast polymer can be used in many different architectural and construction contexts because of this property.

The material’s capacity to both delay sound and conduct heat is crucial when performing glazing work. These indicators are marginally better for polycarbonate than for glass in the same sheet thickness. But thanks to the extraordinary polymer strength and low specific gravity, you can create a design that is both light and strong while using less energy to heat or cool the space.

Polycarbonate sheets with thicknesses ranging from 2 to 4 mm have a heat transfer coefficient of 4.3-5.59 W/m². Noteworthy are its soundproofing properties, which range from 25 to 35 dB. The airplane engine’s 120 dB sound power makes it an excellent indicator of monolithic material.

There are plates made of monolithic polycarbonate that come in predetermined sizes and colors.

As a result, the plate’s thickness changes in 1 mm increments from 1 to 12 mm.

The plate’s dimensions can be as follows:

The amount of light that plastic slabs transmit varies depending on their color.

Thus, the colored polycarbonate is as follows:

The thickness of the plate directly affects how much color passes through.

When designing a supporting structure for glazing roofs or facades, the specific gravity of monolithic polycarbonate is a crucial technical characteristic to consider. This indicator is 1.2 g/cm³ in cast plastic, which is two times lower than in silicate glass.

You can compute the different parameters required for construction and transportation by knowing this value.

Cast polycarbonate is simple to work with; standard home tools can be used to drill and saw it. It can be constructed from it to last up to 25 years in accordance with the technology of the structure.

Today’s materials that possess superior characteristics to monolithic polycarbonate include… monolithic polycarbonate finds application in the following industries.

Advantages Disadvantages
Durable and lightweight, making installation easier and safer. Can be more expensive than other roofing materials.

Due to its reputation for being lightweight, polycarbonate is a strong contender for roofing materials in contemporary building. Because of its monolithic construction, each panel is strong without being as heavy as more conventional options. Because of this property, polycarbonate is a desirable material for projects where lowering the overall weight of the structure is important.

The weight of polycarbonate panels comes into play when choosing roofing materials. Polycarbonate, in contrast to heavier materials like glass or some metals, offers a balance between handling ease and durability. Because of its lightweight design, it is easier to install and may require less structural support, which could result in lower construction costs.

Moreover, each panel is guaranteed strength and uniformity due to the monolithic nature of polycarbonate. Because of its structural integrity, which increases its resistance to weathering and impact, it can be used in a variety of environments and climates. Polycarbonate’s practicality and versatility are highlighted by its ability to withstand external forces while maintaining its lightweight profile, making it suitable for use in a variety of settings, including commercial and industrial ones.

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Gleb Zuev

Exterior designer, author of books about roofing materials. I will help you make your roof not only reliable, but also beautiful.

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